Uniform hammer with more full use of hammer, very seldom clogged, and can provide up to 30 thousand tons per year in the field of grain, feed processing, for the purpose of crushing, the result of the material to calls for uniform particles, product quality is good, to improve efficiency, to facilitate the development of downstream processes, etc. Whether you are grinding wheat for flour or corn for livestock feed, you need to be sure there is no dust airborne because of the grain entering and the rolls crushing � together. We all know the life of a roll at least has something to do with the hardness of the rolls. That’s where his Roll Regrooving technique comes into play as routine maintenance. With regrooving roller grooves, millers can ensure consistent output of flour by precision grinding of the grooves of rollers due to its sanitary design.
Why Groove Patterns Matter?
Milling rollers are generally grooved to facilitate shear, crushing or cracking of the grain to produce reduced particle size. The depth of the grooves, their shape, and their mutual distance, affects directly the processing of the material. With use, the grooves become unusable by force of friction —they’re flattened or worn out. Such wear may give rise to less than perfect grinding, higher than desired energy usage and/or less than preferred particle size consistency among particles.
Roll Regrooving solves this by reverting the groove profile back to it’s original form or modifying it to suit a specific finished product. This guarantees every pass through the mill provides the same predictable and consistent end product, critical to optimizing product specifications and a customer’s bottom line.
Consistency Across Batches
Non-uniform particle size distributions can also have significant consequences. In flour milling, it influences the properties of dough and the quality of baked product. In feed manufacturing, non-uniform grind can result in nutrient stratification, poor digestibility and low feed conversion.
Roll Regrooving can lead to a continuous variation in the particles size, with scheduling Roll Regrooving, the mill operator can minimize this variation. Regrooving maintains the desired grind profile so each batch can be checked for quality and performs as intended when it reaches your customer’s facility. This uniformity eliminates waste, rework, and expensive product recalls.
Lengthening Roll Life and Increasing Productivity
One additional factor to consider with regrooving, is the effect it has on the life of the rollers. It’s far more cost savings than purchasing new rolls when they are worn past their finish. A professional regrooving job reprofiling the surface without taking out anything but what’s necessary, and allowing multiple regrooving cycles over a roll’s service life.
By continuing to use the original equipment, this maintenance method in addition to reducing the cost of replacing, and use performance. Newly regrooved rollers provide improved traction and cutting capabilities to reduce slippage and energy. Mills can be run at high speeds while enjoying higher capacities thus reducing the cost of production overall.
Customization and Precision
But regrooving is not one-size-fits-all. Grooves can be adjusted for various grain types, particle sizes, and processing needs. From spiral to straight fluting, proper groove profile helps promote separation, sifting and desired flour/grist texture.
Some of the material-saving advantages you gain from having a refurbished roll are: better grooves (in most instances), upfront no-surprises pricing and a longer run life due to less roll wear. Experienced roll people will use precision tools and measurement to ensure the pockets on your refurbished roll are as good as the OEM design—or even better. Precision Roll Grooving is offered for grain and corn and is the most accurate way to regrind your rolls.
Conclusion
The details matter in milling. Template script roll regrooving is a cost-effective maintenance aspect that is necessary to maintain particle size and product quality, rolls can be regrooved up to 5 times before they must be replaced. By adding regrooving as a standard maintenance step, you keep efficiency killers at bay on your production line so you and your customers can enjoy better end results.